In this case study, we delve into the extraordinary journey of creating a bespoke spa bathtub that redefines luxury and functionality. At KKR Solid Surface, we embrace challenges, and this project stands as a testament to our commitment to excellence.
Project Start
It all began with an email, a client’s dream, and our determination to bring it to life. The client envisioned a custom spa bathtub with a wide-edge design, circular seating, and the capacity to accommodate 4-6 people. This project would not only meet but exceed their expectations.
Designing Brilliance
Unveiling Uniqueness: Our client’s vision demanded uniqueness, and we took on the task of translating their concept into a tangible 3D model. Central to this design was the need for a spacious interior with circular seating. To enhance the experience for multiple users, we introduced an awe-inspiring five-pointed star-shaped seating arrangement, capturing attention and ensuring comfort.
Heightened Comfort: Our dedication to user comfort was evident in our meticulous consideration of seating height and backrest. We designed the bathtub to accommodate individuals of varying heights, ensuring that every user would find their experience both relaxing and well-supported.
Unique Features and Overcoming Challenges
Feature 1: Monumental Dimensions
The most striking aspect of this custom bathtub is its sheer size, boasting an impressive diameter of 1880mm. This posed a substantial challenge, as it marked the first time our factory had embarked on crafting such a large double-layered bathtub. To ensure a flawless integration of the inner and outer structures, we had to assemble a highly skilled team of craftsmen. Their meticulous work and unwavering attention to detail were instrumental in achieving a flawless fusion of form and function.
Feature 2: Spa-Ready Hollow Design
Designed to accommodate 4-6 people for a spa experience, this bathtub presented the intriguing challenge of balancing structural integrity with an inherently hollow design. To address this, we employed our expertise in solid surface materials, strategically adding internal reinforcements within the hollow structure. This engineering feat not only ensured the stability of the product but also enhanced its load-bearing capacity, guaranteeing safety during use.
Feature 3: Dual Overflow Design
Setting this custom bathtub apart from conventional models, we introduced a dual overflow system. Two overflow outlets were meticulously incorporated to prevent water spillage even when the tub was fully occupied. This innovative feature not only added a layer of safety but also contributed to the overall user experience, allowing individuals to enjoy a worry-free soak without concerns of flooding.
Feature 4: High Water Pressure Resistance
Filling this grand bathtub to its capacity resulted in substantial water pressure, a challenge that demanded a unique solution. Our team custom-engineered a specialized drain system designed to withstand the significant water pressure. This ensured efficient drainage even when the tub was filled to the brim, preventing any disruption to the spa experience.
Feature 5: Weight Considerations
With a total weight of 470KG, the transportation and handling of this custom bathtub required meticulous planning. To guarantee the safety of the product during transit, we tailored the packaging to accommodate its weight. A critical addition was the incorporation of robust steel structures into the bottom tray, reinforcing the packaging to withstand any potential shocks or impacts during transportation.
Showcasing Our Capabilities
This custom bathtub project serves as a living testament to KKR Solid Surface’s core competencies:
- Design-to-Product Mastery: We don’t just design; we transform concepts into reality, meeting and surpassing client expectations.
- Holistic Solutions: Our commitment extends beyond product creation. We meticulously consider transportation and usability, delivering comprehensive solutions that ensure seamless user experiences.
In conclusion, this case study exemplifies KKR Solid Surface’s ability to tackle intricate challenges in custom product design and manufacturing. We take pride in delivering innovative, high-quality solutions that cater to the unique needs of our clients, ensuring their satisfaction and the success of their ventures.
Experience unmatched luxury with a custom KKR Solid Surface bathtub. We specialize in crafting personalized spa bathtub for luxury establishments tailored to your unique vision. From design to materials, every detail is customizable. Collaborate with us to transform your dream into a luxurious reality. Contact us today and indulge in excellence.
